Template library
Warehouse SOP templates, mapped to 29 CFR 1910
54 procedures cover the work a warehouse actually does, from trailer receiving to lockout/tagout. Each one is written by a person, cites the specific OSHA paragraph it satisfies, and gets customized to your facility at generation time.
15 of 54 published
- Cycle CountingRev 1
Daily Cycle Counting
Daily cycle counting of assigned storage locations, covering count list generation, blind count discipline, recount rules and variance thresholds, safe access to upper rack locations without climbing, and the approval required before an inventory adjustment is posted.
- OSHA references
- 2 OSHA refs
- Sections
- 8 sections
- Last reviewed
- Reviewed 2026-08-14
- DockRev 1
Dock Plate and Leveler Operations
Safe deployment, use, and stowing of dock levelers and portable dock plates, covering lip engagement verification, capacity limits, keeping clear of open dock edges, and removing defective equipment from service.
- OSHA references
- 3 OSHA refs
- Sections
- 8 sections
- Last reviewed
- Reviewed 2026-08-14
- DockRev 1
Trailer Chocking and Spotting
Securing trailers and trucks at loading docks before entry, covering wheel chock placement, dock lock engagement and verification lights, driver key control, the red and green light protocol, and spotter signals for trailer moves.
- OSHA references
- 1 OSHA refs
- Sections
- 8 sections
- Last reviewed
- Reviewed 2026-08-14
- EmergencyRev 1
Emergency Evacuation
Facility evacuation procedure covering alarm recognition, primary and secondary egress routes, assembly areas and headcount accountability, equipment shutdown duties for powered industrial truck operators, and controlled re-entry.
- OSHA references
- 3 OSHA refs
- Sections
- 8 sections
- Last reviewed
- Reviewed 2026-08-14
- ForkliftRev 1
Forklift and Pedestrian Traffic Safety
Traffic rules that separate powered industrial trucks from people on foot, covering marked travel lanes, blind intersections, horn use, the eye contact rule, pedestrian right of way, and exclusion zones around operating trucks.
- OSHA references
- 2 OSHA refs
- Sections
- 8 sections
- Last reviewed
- Reviewed 2026-08-14
- ForkliftRev 1
Forklift Battery Charging and Changing
Safe charging and changing of industrial batteries for electric powered industrial trucks, covering designated area rules, electrolyte handling PPE, ventilation, ignition source control, and the charger connection sequence.
- OSHA references
- 2 OSHA refs
- Sections
- 8 sections
- Last reviewed
- Reviewed 2026-08-14
- ForkliftRev 1
Forklift Pre-Shift Inspection
Daily pre-shift examination of powered industrial trucks covering visual and operational checks, defect reporting, and out-of-service rules required before any forklift is placed in service.
- OSHA references
- 3 OSHA refs
- Sections
- 7 sections
- Last reviewed
- Reviewed 2026-08-14
- Lockout/TagoutRev 1
Lockout/Tagout Application and Removal
Step-by-step application and removal of lockout/tagout energy controls for servicing and maintenance of machines and equipment, following the six-step sequence required by the energy control standard.
- OSHA references
- 4 OSHA refs
- Sections
- 7 sections
- Last reviewed
- Reviewed 2026-08-14
- PackingRev 1
Packing Station Operations
Order packing at a fixed pack station, covering carton selection and void fill, contents and weight verification before sealing, shipping label placement, safe use of box cutters and tape guns, and station housekeeping that keeps the pack floor free of slip and trip hazards.
- OSHA references
- 2 OSHA refs
- Sections
- 7 sections
- Last reviewed
- Reviewed 2026-08-14
- PickingRev 1
Batch Picking with Carts
Multi order batch picking to a tote cart, covering batch manifest verification, cart slotting so each tote maps to one order, aisle etiquette where loaded carts and powered industrial trucks share the travel path, and reporting of short picks without breaking the batch.
- OSHA references
- 2 OSHA refs
- Sections
- 7 sections
- Last reviewed
- Reviewed 2026-08-14
- PickingRev 1
Discrete Order Picking
Single order picking from case and each locations, covering pick path discipline, label and scan verification at every pick, safe reaching and manual lifting practice, and positioning of the pick cart or pallet clear of the aisle travel path.
- OSHA references
- 3 OSHA refs
- Sections
- 7 sections
- Last reviewed
- Reviewed 2026-08-14
- PPERev 1
PPE Selection, Use, and Care
Selection, issue, inspection, and replacement of personal protective equipment based on a documented workplace hazard assessment, including required PPE by zone, donning and inspection practice, and employee training.
- OSHA references
- 3 OSHA refs
- Sections
- 8 sections
- Last reviewed
- Reviewed 2026-08-14
- PutawayRev 1
Putaway to Pallet Racking
Safe putaway of palletized product into selective pallet racking, covering pallet and load inspection before travel, beam and rack capacity limits, square placement without overhang, and confirmation of the storage location in the warehouse management system.
- OSHA references
- 3 OSHA refs
- Sections
- 7 sections
- Last reviewed
- Reviewed 2026-08-14
- ReceivingRev 1
Receiving: Inbound Trailer Unloading
Safe receipt and unloading of inbound trailers at the dock, covering trailer securement before entry, trailer floor and dockboard inspection, the unloading sequence, and handling of damaged or short freight.
- OSHA references
- 3 OSHA refs
- Sections
- 7 sections
- Last reviewed
- Reviewed 2026-08-14
- ShippingRev 1
Outbound Trailer Loading
Loading of outbound trailers at the shipping dock, covering trailer securement and floor inspection before entry, the load plan and axle weight distribution, blocking and bracing freight against shifting in transit, and bill of lading verification before the trailer is sealed and released.
- OSHA references
- 4 OSHA refs
- Sections
- 8 sections
- Last reviewed
- Reviewed 2026-08-14
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